IPC-Industrial Gateway, Промышленная панель ПК & Industrial Display for Industrial Remote Monitoring Solution

7×24-hour unattended remote monitoring for multi-factory campuses, multiple workshops, индустриальные парки, machine rooms, water treatment plants, mines and production lines. This solution integrates video security, equipment environmental monitoring and PLC data to realize unified remote management and control. It supports on-site touch screen viewing, centralized dispatching at headquarters, as well as remote access via mobile phones and computers from offsite locations. It addresses the shortcomings of commercial-grade equipment, including poor wide-temperature resistance, insufficient dustproof performance, system failure during network outages and incompatibility with multi-protocol interconnection.

The edge industrial PC (МПК) undertakes computing, gateway and local storage functions, while industrial monitors deliver local visual output. Combined with SD-WAN encrypted remote networking and a unified cloud management platform, the solution forms a hybrid architecture featuring local autonomy plus centralized remote management.

The complete remote monitoring system consists of CCTV video surveillance, environmental sensors, PLC industrial data acquisition, and remote cloud/SD-WAN transmission.

In short, CCTV is an indispensable video subsystem of this system. This integrated solution is far more than a simple CCTV system, as it is additionally equipped with industrial equipment data monitoring capabilities.

Four-Tier Overall System Architecture

1) Front-End Acquisition Layer (On-Site Perception)

1. IP High-Definition Industrial Cameras (POE Powered, ONVIF Protocol): Deployed at factory entrances/exits, производственные линии, склады, machine rooms and outdoor monitoring points
2. Environmental Monitoring Sensors: Температура & humidity sensors, smoke detectors, water leak sensors, voltage sensors, access control terminals, infrared line-crossing detectors
3. Industrial PLCs / Variable Frequency Drives: Collect operational data of production line equipment (interconnected via Modbus-RTU / Modbus-TCP)
4. Transmission Equipment: Industrial POE switches. The monitoring network is isolated from the office network via independent VLANs to resist electromagnetic interference

2) Edge Processing Layer (Core Device: Industrial Gateway/Computers)

Hardware Selection Criteria (Fanless Industrial PC Dedicated to Surveillance)

• Тепловыделение: Fully enclosed fanless aluminum enclosure, wide operating temperature range of -20°C ~ 60°C, supports 7×24 non-stop operation with MTBF ≥ 100,000 часы
• Интерфейсы (Mandatory for Surveillance): Dual isolated Gigabit Ethernet ports (LAN1 connects to cameras and local devices; LAN2 accesses the Internet for remote access), 4-channel RS485 serial ports for sensors and PLC connection, HDMI/DP outputs for industrial displays, VESA standard 75/100 mounting holes for wall mounting or cantilever bracket installation
• Computing Performance: Low-power Intel processor, supports local video decoding, AI motion detection and local video cache during network outages
• Хранилище: Built-in SSD + 2.5-inch hard drive bay, locally stores surveillance footage for 30~90 days without data loss when offline
• Расширение: Optional 4G/5G module for remote cellular upload in factory areas without fiber optic coverage.

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Industrial Gateway

• RK3588 Восьмиядерный процессор + 6 Tops NPU
• 4/8ГБ ОЗУ + 64–256GB eMMC
• 8K video encoding/decoding and 8K display output
• mini-PCIe support for 3G/4G or Wi-Fi + БТ
• Multi-port network expansion: 2× 2.5GbE + 4× GbE
• 2× HDMI input + 4× HDMI output
• 10× COM + 2× CAN + 8× GPIO
• Широкий диапазон рабочих температур (-20от °С до 70 °С) and wide voltage input (9V–36V)

Core Functions of Industrial Gateway IPC

1. Video Gateway: Compatible with IPC cameras of all brands; locally decodes video streams to reduce cloud bandwidth consumption
2. Data Acquisition: Uniformly parses multi-protocol data from cameras, sensors and PLCs
3. Local Autonomy: Independent video recording, alarm triggering and local large-screen display when disconnected from the external network; automatic data synchronization with the cloud once reconnected
4. Edge AI Capabilities: Line crossing detection, regional intrusion detection and staff absence detection; local audio-visual alarms triggered upon abnormalities
5. Remote Relay: SD-WAN / encrypted VPN tunnel for headquarters to remotely access all on-site devices through network penetration
6. Local Human-Machine Interaction: Equipped with capacitive/resistive touchscreen; on-site staff can directly pull up surveillance feeds and view equipment data

3) Local Display Layer (Supporting Industrial Monitors)

Two types of display terminals deployed for differentiated duties:

① Wall-Mounted Touch Industrial Panel PCs for Workshops & Cabinets (Integrated Display, Primary Local Operation Terminal)

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VESA-compliance Touch Panel PC

• 10.1~ 27 дюймов доступны.
• ВстроенныйРК3399/РК3568/РК3576/РК3588 материнская плата Android
• GPU-ARM Mali-G52 2EE.
• PowerSW, Интерфейс питания, Терминал Финикса, HDMI, USB, Ethernet, ТФ, SIM-карта, Аудио, Спикер, RS232 default, RS485/RS422 опционально, Wi-Fi/Bluetooth, 4Г
• Поддержка обратно висят, VESA, Настенный, Рабочий стол, Лувер установка, Консольная установка, Установка типа бума, и т. д..

Available sizes: 12/15/17/19 дюймы. IP65 dustproof and waterproof front panel, supports embedded cabinet door mounting or cantilever bracket installation. Production line supervisors can view real-time remote surveillance footage and equipment parameters of the entire factory on-site.

② Industrial Monitors for Central Control Rooms (Display-Only Units Without Host)

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Embedded Industrial Monitor for Dispatch Console

• 7″~32″ muIti-sizes avaiIabIe
• 1*2PIN Phoenix терминал (Необязательно с потоком DC 5.5*2.1)
• HDMI+DP+VGA input
• 1*RJ45 Порт (Определение USB) в стандартной комплектации с RJ45 до USB -сенсорного кабеля
• Industrial grade protections: IP65/EMC/EMI/-10℃~60℃/Wide voltage input/ESD/Anti-shock

Rack-mounted industrial monitors in 21.5/27/32/43 дюймы, paired with on-site servers/NVRs to form multi-screen scheduling video walls.

Функции: Широкая температурная адаптивность, low latency, long-term backlight operation without screen burn-in, supports multi-screen segmentation output for video streams of multiple remote monitoring points; VESA standard wall mounting for cabinets.

4) Remote Centralized Management Layer (Headquarters & Cloud Platform)

• Headquarters Central Server: Deploys centralized monitoring and management platform to aggregate video footage, alarm logs and equipment data from all branch factory panel PCs
• SD-WAN Encrypted Cross-Site Networking: Industrial panel PCs of each factory securely connect to the headquarters via VPN tunnels to prevent data theft during public network transmission
• Cloud Web Management Platform: Remotely accessible via PC browsers and mobile APPs; users can view real-time feeds of any factory, playback historical footage and export alarm records anytime, где угодно
• Remote O&M Functions: Remote retrieval of recorded footage, remote reboot of on-site panel PCs and over-the-air (OTA) remote upgrade of surveillance software

Two Standard Deployment Schemes for Selection

Маленький & Medium Single Factory

Topology Link

IP Cameras → POE Switch → Fanless Industrial gateway (Local Storage + Edge Computing Gateway) Dual Output Channels:

① Built-in touch screen: Wall-mounted on workshop for local viewing

② HDMI output to industrial monitor: Central control display in the computer room

IPC connects to internet via fiber / 4G → Cloud platform / Headquarters PC for remote access.

Distributed Remote Monitoring for Multi-Site Group

Topology Link

Branch Factory 1 / Branch Factory 2 / Branch Factory N: IP Cameras + POE Switches → Independent Industrial gateway at each site (autonomous local recording).

All site IPCs connect to the headquarters central server via SD-WAN encrypted tunnels. Headquarters computer room: Multiple industrial monitors combined as a large scheduling display wall. Remote access terminals: Office PCs, mobile phones, and management tablets for unified viewing of all factory monitoring data